News & Industry Resources

As industrial processors prepare for 2027, the market for industrial mills—particularly high-speed rotor-stator dispersion mills and related high-shear mixing systems—continues on a path of steady, efficiency-driven expansion. Demand is shaped by the need for finer and more consistent particle size distributions, shorter processing cycles, lower energy consumption, and greater flexibility across batch and continuous operations. Manufacturers serving coatings, inks, chemicals, pharmaceuticals, food, adhesives, and advanced materials are prioritizing equipment that delivers measurable gains in throughput, quality, and operating cost.

Kady International, a U.S.-based manufacturer of high-speed rotor-stator dispersion mills since 1949 and the only producer of bottom-entry industrial mills of this type, operates at the center of these trends. With mills installed in more than 40 countries and production facilities in Scarborough, Maine, the company has long focused on high tip speeds (up to 9,000 feet per minute), close rotor-stator clearances, and robust engineering that reduces processing time while improving dispersion quality.

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At Kady International, our industrial mixers are engineered to deliver exceptional performance across a wide range of applications, and the production of paper coatings is no exception. With over 70 years of expertise in mixing and dispersion technology, we provide innovative solutions that enhance the quality and efficiency of paper coatings’ manufacturing processes. Our high-speed rotor-stator dispersion mills and custom mixing systems are tailored to meet the unique demands of this industry, ensuring paper coatings’ consistency, durability, and performance. This article explores how Kady International’s industrial mixers are utilized in crafting paper coatings’ superior properties, showcasing their critical role in modern paper production.

The company specializes in packaging inks. The mill will be utilized for dissolving solid resin, producing printing varnishes, dispersing extenders for flexographic inks and producing fine dispersions for solid white bases to name a few.

Custom milling and mixing equipment, such as those developed by Kady International, offer significant benefits for continuous processing systems, particularly in industries that require high-efficiency and high-quality output. These mills are designed to integrate seamlessly into continuous production lines, providing a consistent, uninterrupted flow of material. By using rotor-stator technology, Kady's equipment ensures precise and uniform dispersion of solid materials into liquids, resulting in high-quality products with enhanced texture and consistency.

In an exciting development for Argentina's ink sector, two cutting-edge mills from Kady International are set to revolutionize production at a leading ink company in the country. The General Ink factory (in Argentina) was introduced to us by a major US ink manufacturer that has been using Kady Mills for 40 years. This company just added a refurbished 500B to their Kady Mill line up!

Answer: Kady International Mills save on pigment costs with their high speed mixer through several key mechanisms:

1. 1. Improved Color Development and Dispersions: The high speed mixers from Kady International are designed to disperse pigments more effectively. This leads to better color development, which means that less pigment might be needed to achieve the desired shade, thereby reducing costs. The mixers can handle high solids content, dispersing up to 75% clay solids and 65% TiO2 solids, which allows for more concentrated mixtures and potentially less material use.