Answer: Kady International Mills save on pigment costs with their high speed mixer through several key mechanisms:
- Improved Color Development and Dispersions: The high speed mixers from Kady International are designed to disperse pigments more effectively. This leads to better color development, which means that less pigment might be needed to achieve the desired shade, thereby reducing costs. The mixers can handle high solids content, dispersing up to 75% clay solids and 65% TiO2 solids, which allows for more concentrated mixtures and potentially less material use.
- Reduction in Milling Steps: Traditionally, pigment dispersions involve multiple passes through mills to achieve the desired particle size. Kady's high speed mixers can often achieve the necessary dispersion in one step, eliminating the need for additional milling or premixing. This efficiency decreases processing time and reduces the wear on equipment, which indirectly saves on costs by minimizing maintenance and downtime.
- Energy and Time Efficiency: The equipment's ability to quickly mix and disperse pigments means less energy consumption over time compared to systems that require multiple milling steps. This also translates into faster production cycles, allowing for higher throughput with less energy input, which can significantly reduce operational costs.
- Customization for Specific Needs: Kady International offers custom solutions which can be tailored to specific pigment and application requirements, ensuring that the mixing process is optimized for cost efficiency. This includes custom milling and mixing equipment for continuous processing, where feasible, which can further reduce costs by minimizing manual labor and increasing machine efficiency.
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